Powerful In-line Magnet for Meat Emulsions and Viscous Slurries
The Emulsion & Slurry Pipeline Separator is an in-line magnetic separator for high viscosity applications. This powerful separator combines the high-performance Acutex™ Probe Magnets with engineered fragment retention design, to effectively capture and retain even the smallest metal fines and fragments in high-viscosity product applications.
Key Features & Benefits
- Acutex™ Magnetic Probes – Large diameter ‘tear-drop shaped’ magnet probes for effective separation and retention of foreign metal fragments in high viscosity product. Hydro-dynamic design for minimal pressure change, as well as particle definition protection in foods with inclusions.
- Proximity Sensor Bracket – (optional) a fail-safe feature that ensures magnet is in place during production.
- Locking Access Tabs – for operator safety (alternative tool access fittings available).
- Eccentric Coned Body – no pooling areas or pockets in horizontal applications.
- Magnet Housing Body – engineered to maintain pressure and open area while achieving good product-to-magnet contact.
- Sanitary Inlet/outlet fittings – choose your fitting (Tri-clamp, DIN, SMS).
- Tethered Handle – (optional) tethering point for operator safety.
- RE80® Magnet Technology – for industry-leading magnet strength retention over time.
- High-Intensity Magnets – certified to 11,000+ gauss.
Power of Comparison
The Emulsion & Slurry Pipeline Separator delivers unmatched performance vs. alternative conventional designs.
While Magnetic Strength is very important, it is not the only factor that determines a magnet’s efficiency. The Emulsion & Slurry Pipeline Separator is equipped with Acutex™ Probes designed to effectively separate and retain foreign metal fragments against the forces of highly viscous product flow. These patented Acutex™ Probe Magnets intercept the flow of product and extract metal fragments including work-hardened stainless steel, which is safely retained within the low-pressure retention zone of these large diameter magnet probes.
The distinctive lachrymiform (or teardrop) shape of the Acutex™ Probe Magnets allows viscous emulsions and slurry products to move around the magnet with minimum resistance to flow. Maximum product to magnet coverage is achieved without causing leaks, blockages, and pressure problems.
The peak (or V-section) of the probe is faced towards the oncoming product stream, ensuring that collected magnetic fragments are washed to the back of the probe and safely retained until cleaning operations are underway. This feature greatly reduces the risk of recontamination caused by the impact of the product flow dislodging the collected fragments and reintroducing them back into the product stream.
The Emulsion Magnet with probes at 90° angles (perpendicular) within the product stream, creates a powerful matrix of magnetic forces across the aperture of magnet housing. This cross-section of magnetic force provides effective coverage to capture magnetic fragments no matter where they may be traveling, suspended in thick emulsions and viscous slurries.
Can be installed in horizontal, sloping, or vertical pipelines, sized 2” – 4” (51-101mm)
Suitable for highly viscous emulsions and slurries, including products with lumps up to approximately 0.4″ (10 mm)
- Ideal for meat emulsions, meat slurries, pastes, purees, ice cream, etc.
- For low-viscosity liquid applications, view the Liquid Pressure Pipeline Separator.
What Our Customers Say
All [Emulsion & Slurry Magnets] are still in service and the team is very happy in their performance and ease of checking them compared to our old setup.
Magnattack is terrific. Great customer service, speedy results and has someone out here quickly when we need them.
Very prompt responses, I wish more suppliers worked with this sense of urgency in this day and age!!!
We finally got the window to install the magnet and all is well. The quality of your product is first rate in my opinion, and I thank you for all your support during the application selection and purchase process.
"17 years ago, MAGNATTACK™ supplied us with one of their Spherical Pneumatic transfer magnets. After all this time, the magnet is still > 10,000 gauss, similar strength to what it was on supply. We test the magnet strength on a regular basis to ensure it is performing at the design level to ensure we maintain the highest level of Food Safety. Having worked with the team at MAGNATTACK many times, I find MAGNATTACK™ to be a very helpful, responsive organisation, which has provided a professional, high level of personal service when needed, along with providing practical solutions specific to our need for metal fragment control. I have no hesitation in recommending MAGNATTACK™ to my counterparts within Aryzta or within the food industry.”
“We discovered the Mag-Ram after looking at ways to remove metal from meals and to assure our pet food customers that the meals were of highest quality. When we looked around at all the options we found that the Mag-Ram was the best because it is self-cleaning and it saves operators time and it gives us the assurance that we’re not sending metal to our customers. One of the benefits of this system is that we’ve got peace of mind of knowing that our products going to pet food and agriculture are not going to be facing claims from metal and problems we send the customer. The business is too valuable to risk sending a problem to the other side of the world and then trying to sort the problems out later. It is better to make sure the problems don’t leave our premises.”
"Our company is committed to quality. When we required less magnetic stone fragments in our grain, we needed more gauss than can currently be obtained with a rare earth magnetic drum. We found a solution that exceeded our expectations by installing a Mag-Ram Self-Cleaning Magnetic Separator. With the 10,000 gauss magnets, a great deal more magnetic stone and magnetic rock dust is extracted. We are very impressed with this installation and the high level of expertise and service from the manufacturer, Magnattack™ Global. Highly recommended quality.”
“We use the Liquid Pressure Pipeline Separator in our meet processing plant. We are very pleased with them... three things: Number 1. THEY WORK. We had some paddles that got smashed that were impregnated with metal. When we gathered all the broken pieces and put them together, your separator captured 100% of the fragments...that's never happened before! Number 2. EASY TO CLEAN, and - Number 3. EASY TO HANDLE - the operators love them!”
“Our The Mag-Stride Magnetic Mat is great - we are catching some fine shavings and metal fragments, it also makes for a great talking point whenever we have visitors or auditors come through - overall, we are impressed and pleased with our purchase, Thank you again!”
"We have been working with MAGNATTACK™ for the past decade and have installed multiple MAG-RAM™ self-cleaning grate magnets throughout our plants. These units have proved very useful in reducing downtime caused by damage to equipment, as well as a huge timesaver for operators cleaning magnets. The system has also enabled us to clean instream without stopping the process to clean the magnets. This method has proved more efficient to other magnetic separators because a clean magnet is constantly being presented to the products being processed. This is a highly effective innovation, recommended for bulk material processing."
"Since 2004 Magnattack Global has provided us with solutions to metal fragment control in both supply of equipment and yearly magnet validations. Magnattack is a source of exceptional quality separation systems and manufactured innovative answers to metal fragment control. In 2006 Magnattack adapted a MAG-RAM™ Self-Cleaning Magnet System to a difficult location above our SAPAC Machine. This has provided the separation qualities required and the assurance that a clean magnet is presented to the product with regular cleaning cycles. The most innovative function of this unit is its ability to clean one ram at a time providing good coverage of product to magnet during its cleaning cycle. Magnattack over the years has also provided magnet solutions for our pneumatic transfer lines, gravity powder lines and liquid lines. We are very impressed with MAGNATTACK"s high level of expertise, on-site presence and service to the dairy industry, and would have no hesitation in recommending their innovative magnetic separator solutions for sanitary dairy applications.”
"We experienced customer issues with metal including drenching capsule spring pieces. MAGNATTACK™ Global assisted us and came up with the MAG-RAM™ system which allowed us to remove these metal contaminants and I have no hesitation in recommending this equipment to the rendering industry. It has been a great investment which has undoubtedly proved its worth over three years. There has been negligible maintenance. I must say the MAG-RAM™ Self-Cleaning Separator has given us assurance that we have a safer, much cleaner and more valuable product than before. Highly recommended innovation!"